Carbon fiber is a fiber material ine carbon content inopfuura 95%.Iyo ine yakanakisa mechaniki, makemikari, magetsi uye zvimwe zvakanakisa zvivakwa.Ndiwo “mambo wezvishandiso zvitsva” uye chinhu chine hunyanzvi chinoshaikwa mukusimudzirwa kwemauto nevagari vemo.Inozivikanwa se "Black Gold".
Mutsara wekugadzira kabhoni fiber unotevera:
Ko slender carbon fiber inogadzirwa sei?
Iyo kabhoni fiber yekugadzira process tekinoroji yakagadzira kusvika parizvino uye yakura.Nekuenderera mberi kwekuvandudzwa kwekabhoni fiber composite zvinhu, inofarirwa zvakanyanya nekufamba kwese kwehupenyu, kunyanya kukura kwakasimba kwendege, mota, njanji, mashizha emagetsi emhepo, nezvimwewo uye kutyaira kwayo, kusimukira kweindasitiri yecarbon fiber. .Zvinotarisirwa zvakatowanda.
Iyo kabhoni fiber indasitiri chain inogona kukamurwa kuva kumusoro uye kuzasi.Kumusoro kunowanzoreva kugadzirwa kwekabhoni fiber-chaiyo zvinhu;kudzika kunowanzoreva kugadzirwa kwekabhoni fiber application zvikamu.Makambani ari pakati pekumusoro nekudzika anogona kufunga nezvavo sevapi vemidziyo mukugadzira kabhoni fiber.Sezvinoratidzwa mumufananidzo:
Iyo yese maitiro kubva kune mbishi silk kusvika ku carbon fiber kumusoro kwekabhoni fiber indasitiri chain inoda kufamba nematanho akadai seoxidation furnaces, carbonization furnaces, graphitization furnaces, kurapwa kwepamusoro, uye saizi.Iyo fiber chimiro inotongwa nekabhoni fiber.
Kumusoro kwekabhoni fiber industry chain ndeye petrochemical industry, uye acrylonitrile inonyanya kuwanikwa kuburikidza nemafuta asina kuchena ekuchenesa, kuputika, ammonia oxidation, nezvimwewo;Polyacrylonitrile precursor fiber, kabhoni faibha inowanikwa nepre-oxidizing uye carbonizing iyo precursor fiber, uye kabhoni fiber inoumba zvinhu inowanikwa nekugadzirisa kabhoni faibha uye yepamusoro-mhando resin kusangana nezvinodiwa zvekushandisa.
Maitiro ekugadzira kabhoni fiber anonyanya kusanganisira kudhirowa, kunyora, kudzikamisa, carbonization, uye graphitization.Sezvinoratidzwa mumufananidzo:
Kudhirowa:Iri ndiro danho rekutanga mukugadzira kabhoni fiber.Inonyanya kupatsanura zvinhu zvakasvibirira kuita fiber, inova shanduko yemuviri.Munguva iyi, kufambiswa kwemazhinji uye kupisa kupisa pakati pemvura inotenderera uye coagulation fluid, uye pakupedzisira PAN kunaya.Filaments inoumba gel chimiro.
Kunyora:inoda tembiricha ye100 kusvika ku300 madhigirii kuti ishande pamwe chete nekutambanudza mhedzisiro ye oriented fibers.Iyo zvakare inhanho yakakosha mune yakakwira modulus, yakanyanya kusimbaradza, densification, uye kunatswa kwePAN fibers.
Kugadzikana:Iyo thermoplastic PAN linear macromolecular chain inoshandurwa kuita isiri-yepurasitiki inodzivirira kupisa-inodzivirira trapezoidal chimiro nenzira yekupisa uye oxidation pa400 madhigirii, kuitira kuti isanyunguduke uye isingabatike pakupisa kwakanyanya, kuchengetedza chimiro chefiber, uye iyo thermodynamics iri munzvimbo yakagadzikana.
Carbonization:Izvo zvinodikanwa kudzinga zvisiri-kabhoni zvinhu muPAN patembiricha ye1,000 kusvika 2,000 madhigirii, uye pakupedzisira kugadzira kabhoni fibers ine turbostratic graphite chimiro chine kabhoni inodarika 90%.
Graphitization: Inoda tembiricha ye2,000 kusvika 3,000 madhigirii kushandura amorphous uye turbostratic carbonized zvinhu kuita matatu-dimensional graphite zvimiro, inova ndiyo huru tekinoroji chiyero chekuvandudza modulus yekabhoni fibers.
Iyo yakadzama maitiro ekabhoni faibha kubva payakaomeswa sirika yekugadzira kusvika kune yakapera chigadzirwa ndeyekuti iyo PAN sirika mbishi inogadzirwa neyakapfuura mbishi nzira yekugadzira sirika.Mushure mekutanga kudhirowa nekunyorova kwekupisa kwewaya yekudyisa, inoendeswa sequentially kuchoto che pre-oxidation nemuchina wekudhirowa.Mushure mekubikwa kune akasiyana gradient tembiricha mu pre-oxidation choto boka, oxidized fibers inoumbwa, kureva, pre-oxidized fibers;iyo pre-oxidized fibers inoumbwa kuita kabhoni fibers mushure mekupfuura nepakati-tembiricha uye yakakwirira-yekushisa carbonization furnaces;iyo carbon fibers inozoiswa pasi pekupedzisira kurapwa kwepamusoro, saizi, kuomeswa uye mamwe maitiro ekuwana kabhoni fiber zvigadzirwa..Iyo yese maitiro ekuenderera mberi kwekudya kwewaya uye kutonga kwakaringana, dambudziko diki mune chero maitiro richakanganisa kugadzirwa kwakagadzikana uye kunaka kwekupedzisira kabhoni fiber chigadzirwa.Kugadzirwa kweCarbon fiber kune kuyerera kwenguva refu, akawanda ehunyanzvi makiyi mapoinzi, uye yakakwirira yekugadzira zvipingamupinyi.Iko kubatanidzwa kwemaitiro akawanda uye matekinoroji.
Zviri pamusoro kugadzirwa kwekabhoni faibha, ngatitarisei kuti kabhoni fiber jira rinoshandiswa sei!
Kugadziriswa kwekabhoni fiber jira zvigadzirwa
1. Kucheka
Iyo prepreg inotorwa kubva munzvimbo inotonhora paminus 18 degrees.Mushure mekumuka, danho rekutanga nderekunyatso kucheka zvinhu zvinoenderana nedhayagiramu yezvinhu pamushini wekucheka otomatiki.
2. Paving
Yechipiri nhanho ndeyekuisa prepreg pachigadziro chekuisa, uye kuisa zvidimbu zvakasiyana zvinoenderana nezvinodiwa zvekugadzira.Maitiro ese anoitwa pasi pelaser positioning.
3. Kuumba
Kuburikidza neotomatiki inobata robhoti, iyo preform inotumirwa kumuchina wekuumba wekumanikidza kuumba.
4. Kucheka
Mushure mekugadzira, iyo workpiece inotumirwa kune yekucheka marobhoti workstation yechina nhanho yekucheka uye deburring kuti ive nechokwadi chedimensional kurongeka kweiyo workpiece.Iyi nzira inogona zvakare kushandiswa paCNC.
5. Kuchenesa
Nhanho yechishanu ndeyekuita yakaoma ice yekuchenesa pachiteshi chekuchenesa kuti ubvise iyo inoburitsa mumiriri, iri nyore kune inotevera nzira yekuputira glue.
6. Glue
Nhanho yechitanhatu ndeyekuisa structural glue pa gluing robot station.Iyo gluing chinzvimbo, glue kumhanya, uye glue kubuda zvese zvakagadziridzwa nemazvo.Chikamu chekubatanidza nezvikamu zvesimbi chinoputika, chinoitwa pachiteshi che riveting.
7. Kuongororwa kweGungano
Mushure mokunge glue yashandiswa, mapepa emukati nekunze anoungana.Mushure mekunge glue rarapwa, kutariswa kwechiedza chebhuruu kunoitwa kuti ive nechokwadi chechokwadi chemakiyi, mapoinzi, mitsetse, uye nzvimbo.
Carbon fiber inonyanya kuoma kugadzirisa
Carbon fiber ine ese akasimba ekusimba kwesimba rekabhoni zvinhu uye yakapfava processability yemafayibha.Carbon faibha chinhu chitsva chine yakanakisa mechaniki zvivakwa.Tora kabhoni faibha uye simbi yedu yakajairika semuenzaniso, simba rekabhoni faibha rakatenderedza 400 kusvika 800 MPa, nepo kusimba kwesimbi yakajairika 200 kusvika 500 MPa.Tichitarisa kuoma, kabhoni fiber nesimbi zvakangofanana, uye hapana mutsauko uri pachena.
Carbon fiber ine simba repamusoro uye huremu huremu, saka kabhoni faibha inogona kunzi mambo wezvinhu zvitsva.Nekuda kwemukana uyu, panguva yekugadziriswa kwekabhoni fiber reinforced composites (CFRP), iyo matrix nemafayibha zvine kupindirana kwemukati kwakaoma, zvichiita kuti zvimiro zvavo zvemuviri zvisiyane neizvo zvesimbi.Density yeCFRP idiki pane iyo yesimbi, nepo simba rakakura kupfuura simbi zhinji.Nekuda kweiyo inhomogeneity yeCFRP, faibha kudhonza-kunze kana matrix fiber detachment inowanzoitika panguva yekugadziriswa;CFRP ine yakanyanya kupisa kupisa uye inopfeka kuramba, izvo zvinoita kuti iwedzere kudiwa pamidziyo panguva yekugadziriswa, saka Iyo yakawanda yekucheka kupisa inogadzirwa mukugadzira maitiro, ayo akanyanya kukomba pakupfeka kwemidziyo.
Panguva imwecheteyo, nekuwedzera kuri kuramba kuchiwedzera kwendima dzayo dzekushandisa, zvinodiwa zviri kuramba zvichiwedzera kutetepa, uye zvinodiwa zvekushandiswa kwezvinhu uye zvinodiwa zvemhando yeCFRP zviri kuramba zvichiwedzera kuomarara, izvo zvinokonzeresa mutengo wekugadzirisa. kusimuka.
Kugadziriswa kwekabhoni fiber board
Mushure mekunge carbon fiber board yapora uye yakaumbwa, post-processing yakadai sekucheka uye kuchera inodiwa kuti ienderane nezvinodiwa kana gungano.Pasi pemamiriro akafanana akadai sekucheka maparamita uye kudzika kwekucheka, kusarudza maturusi uye madhiri emhando dzakasiyana, saizi uye maumbirwo zvichava nemhedzisiro dzakasiyana.Panguva imwecheteyo, zvinhu zvakaita sesimba, gwara, nguva, uye tembiricha yezvishandiso uye zviboorero zvinokanganisawo mhedzisiro yekugadzirisa.
Mune post-processing process, edza kusarudza chinopinza chine dhaimani coating uye yakasimba carbide drill bit.Iko kupfeka kupikisa kwechishandiso uye dhiri dhiri pachayo inosarudza kunaka kwekugadzirisa uye hupenyu hwebasa rechombo.Kana chishandiso uye dhiri dhiri zvisina kupinza zvakakwana kana kushandiswa zvisina kunaka, haingo mhanyisa kupfeka uye kubvarura, kuwedzera mutengo wekugadzirisa chigadzirwa, asi zvakare kukonzera kukuvadzwa kweplate, inokanganisa chimiro uye saizi yeplate uye kugadzikana kwezviyero zvemakomba uye grooves paplate.Inokonzeresa kubvaruka kwechinyorwa, kana kudonha kwechivharo, zvichikonzera kuputswa kwebhodhi rese.
Pakucheracarbon fiber sheets, iyo inokurumidza kukurumidza, zviri nani mhedzisiro.Mukusarudza mabhiti ekubooresa, iyo yakasarudzika dhizaini dhizaini yePCD8 kumeso edge drill bit yakanyatsokodzera kabhoni faibha mapepa, ayo anogona kupinda zvirinani kabhoni faibha mapepa uye kuderedza njodzi yeku delamination.
Paunenge uchicheka gobvu kabhoni fiber mapepa, zvinokurudzirwa kushandisa kaviri-kumucheto compression milling cutter ine kuruboshwe uye kurudyi helical edge dhizaini.Iyi inopinza yekucheka mupendero ine ese epamusoro uye epasi helical matipi ekudzikamisa axial simba rechishandiso kumusoro uye pasi panguva yekucheka., kuve nechokwadi chekuti mhedzisiro yekucheka simba inotungamirwa kudivi remukati rezvinhu, kuitira kuti uwane yakagadzikana yekucheka mamiriro uye kudzvinyirira kuitika kwezvinhu delamination.Dhizaini yekumusoro uye yakaderera mipendero yakaita sedhaimani ye "Pineapple Edge" router inogona zvakare kunyatso cheka kabhoni fiber mapepa.Yayo yakadzika chip flute inogona kubvisa yakawanda yekucheka kupisa kuburikidza nekubuda kwemachipisi panguva yekucheka maitiro, kuitira kudzivirira kukanganisa kune kabhoni fiber.sheet properties.
01 Inoenderera yakareba fiber
Product features:Iyo yakajairika chigadzirwa chimiro checarbon fiber vagadziri, iyo bundle inoumbwa nezviuru zvemonofilaments, iyo yakakamurwa kuva mhando nhatu maererano nekumonyorora nzira: NT (Haina kumbotsvetwa, isina kuchinjika), UT (Isina kuchinjika, isina kuchinjika), TT kana ST ( Yakamonyoroka, yakamonyoroka), iyo NT ndiyo inonyanya kushandiswa kabhoni faibha.
Main application:Inonyanya kushandiswa kuzvinhu zvakaumbwa seCFRP, CFRTP kana C/C inoumbwa zvinhu, uye minda yekunyorera inosanganisira ndege / midziyo yemuchadenga, zvinhu zvemitambo uye zvikamu zvemidziyo yemaindasitiri.
02 Staple Fiber Yarn
Product features:shinda pfupi pfupi, shinda dzakarukwa kubva kupfupi kabhoni faibha, senge general-purpose pitch-based carbon fibers, kazhinji zvigadzirwa zviri muchimiro chetambo pfupi.
Main kushandiswa:kupisa kupisa zvinhu, anti-kukwesha zvinhu, C / C inoumbwa zvikamu, nezvimwe.
03 Carbon Fiber Fabric
Product features:Yakagadzirwa neinoenderera kabhoni faibha kana kabhoni faibha spun shinda.Zvinoenderana nemaitiro ekuruka, machira ekabhoni faibha anogona kupatsanurwa kuita machira akarukwa, akarukwa machira uye asiri akarukwa.Parizvino, machira ecarbon fiber anowanzo ruka machira.
Main application:Zvakafanana neinoenderera mberi kabhoni fiber, inonyanya kushandiswa muzvinhu zvakaumbwa seCFRP, CFRTP kana C/C inoumbwa zvinhu, uye minda yekushandisa inosanganisira ndege / midziyo yemuchadenga, zvinhu zvemitambo uye zvikamu zvemaindasitiri.
04 Carbon Fiber Yakarukwa Bhandi
Product features:Ndeyerudzi rwekabhoni faibha jira, iro zvakare rakarukwa kubva kune inoenderera kabhoni faibha kana kabhoni faibha spun shinda.
Kushandiswa kukuru:Inonyanya kushandiswa resin-based reinforcing zvinhu, kunyanya kugadzirwa uye kugadzirisa tubular zvigadzirwa.
05 Yakachekwa kabhoni faibha
Product features:Yakasiyana nepfungwa yekabhoni fiber spun yarn, inowanzo gadzirirwa kubva inoenderera kabhoni fiber kuburikidza neakachekwa kugadzira, uye kureba kwakachekwa kwefiber kunogona kutemwa zvinoenderana nezvinodiwa nevatengi.
Main kushandiswa:Inowanzoshandiswa semusanganiswa wemapurasitiki, resins, simenti, nezvimwewo, nekusanganiswa mumatrix, iyo mechanical properties, kupfeka kusagadzikana, magetsi conductivity uye kupisa kupisa kunogona kuvandudzwa;mumakore achangopfuura, iyo inosimbisa faibha mu3D kudhinda kabhoni faibha macomposites anonyanya kuchekwa kabhoni faibha.chikuru.
06 Kukuya kabhoni faibha
Product features:Sezvo kabhoni faibha iri brittle material, inogona kugadzirwa kuita powdered carbon fiber material mushure mekukuya, kureva kukuya carbon fiber.
Main application:yakafanana neyakachekwa kabhoni fiber, asi isingawanzo shandiswa mukusimbisa simende;inowanzoshandiswa semusanganiswa wepurasitiki, resin, rubber, nezvimwewo kuvandudza ma mechanical properties, kupfeka resistance, magetsi conductivity uye kupisa kupisa kwematrix.
07 Carbon fiber mat
Product features:Chimiro chikuru chinonzwa kana mat.Kutanga, mafupi mafiber akafukidzwa nekadhi yemakanika uye dzimwe nzira, uye zvino inogadzirirwa nekubaya tsono;Iyo inozivikanwawo sekabhoni faibha isiri-yakarukwa jira, ndeyerudzi rwekabhoni faibha yakarukwa jira.Main kushandiswa:thermal insulation materials, akaumbwa anopisa akadzivirirwa zvinhu substrates, kupisa-resistant edziviriro akaturikidzana uye corrosion-resistant layer substrates, nezvimwe.
08 Carbon fiber bepa
Product features:Yakagadzirirwa kubva kucarbon fiber nekuoma kana kunyorova kwekugadzira mapepa.
Main kushandiswa:anti-static plates, electrodes, speaker cones uye mahwendefa ekupisa;zvinopisa zvikumbiro mumakore achangopfuura zvinhu zvitsva zvemagetsi bhatiri cathode zvinhu, nezvimwe.
09 Carbon fiber prepreg
Product features:iyo semi-yakaomeswa yepakati zvinhu yakagadzirwa nekabhoni fiber impregnated thermosetting resin, ine yakanakisa mechaniki zvivakwa uye inoshandiswa zvakanyanya;hupamhi hwekabhoni fiber prepreg hunoenderana nehukuru hwemichina yekugadzirisa, uye zvakajairwa zvirevo zvinosanganisira 300mm, 600mm, uye 1000mm upamhi prepreg zvinhu.
Main application:ndege/midziyo yemuchadenga, zvinhu zvemitambo uye midziyo yemaindasitiri, nezvimwe.
010 carbon fiber composite zvinhu
Product features:Injection molding material yakagadzirwa ne thermoplastic kana thermosetting resin yakasanganiswa nekabhoni fiber, musanganiswa wacho unowedzerwa nemhando dzakasiyana-siyana dzekuwedzera uye dzakachekwa fiber, uye wozoita musanganiswa.
Main application:Zvichivimba nezvakanakisa zvemagetsi conductivity, yakakwirira kuomarara uye kureruka mabhenefiti, inonyanya kushandiswa mumidziyo casings uye zvimwe zvigadzirwa.
Isu tinogadzirawofiberglass yakananga roving,fiberglass mats, fiberglass mesh, uyefiberglass yakarukwa roving.
Taura nesu :
Nhamba yefoni:+8615823184699
Nhamba yefoni: +8602367853804
Email:marketing@frp-cqdj.com
Nguva yekutumira: Jun-01-2022
