Fiberglass kuumba inzira yakasarudzika inoshandiswa kugadzira zvikamu kubva kune fiberglass-yakasimbiswa zvinhu. Iyi nzira inokwirisa iyo yakakwira simba-ku-huremu reshiyo yefiberglass kugadzira yakasimba, yakareruka, uye yakaoma zvimiro. Maitiro acho anoshandiswa zvakanyanya mumaindasitiri akadai semota, aerospace, marine, uye kuvaka.
Fiberglass Molded Products
Fiberglasskuumba kunosanganisira matanho akati wandei, kubva pakugadzira chakuvhe kusvika pakupedza chigadzirwa. Heino kudonongodza kwakadzama kwemaitiro acho:
1. Kugadzirira Mold
Molds dzakakosha mukuumbwa kwefiberglass uye dzinogona kugadzirwa kubva kuzvinhu zvakaita sealuminium, simbi, kana fiberglasspacharo. Kugadzirira mold kunosanganisira:
Kugadzira Mold:Iyo mold inofanira kugadzirwa maererano nezvinodiwa zvechigadzirwa chekupedzisira. Iyo dhizaini maitiro inosanganisira kufunga kwemitsara yekuparadzanisa, dhizaini angles, uye pamusoro pekupedzisira.
Kucheneswa uye kupukuta:Iyo mold yekumusoro inoda kucheneswa uye kukwenenzverwa kuti ive nechokwadi chekuburitswa kwakatsetseka uye yemhando yepamusoro yepamusoro pekupedzisira chigadzirwa.
Kushandisa Release Agent:Mushonga wekuburitsa (senge wakisi kana silicone-based substances) inoiswa kune mold kudzivirira fiberglass kuti isanamire pairi panguva yekurapa.
Fiberglass Molded Boat Hull
2. Kugadzirira Zvinhu
Fiberglass zvinhu zvinowanzogadzirwa nenzira ye:
● Fiberglass MatskanaMicheka: Aya akarukwa kana asina kurukwa akarukwa egirazi fibers. Mhando uye kutaridzika kwemafibhi zvinogona kukanganisa kusimba uye zvimiro zvechigadzirwa chekupedzisira.
● Resins: Thermosetting resin se polyester, epoxy, kana vinyl ester inoshandiswa. Sarudzo yeresin inokanganisa mashandiro emuchina, kuramba kune zvakatipoteredza zvinhu, uye huwandu hwese hwechigadzirwa chekupedzisira.
● Zvinokonzerauye Hardeners: Aya makemikari anowedzerwa kune resin kutanga uye kutonga nzira yekurapa.
3.Layup Process
● Kuisa Maoko: Iyi inzira yemanyorero apo fiberglass matskana machirainoiswa muforoma, uye resin inoshandiswa nemabhurashi kana rollers. Imwe neimwe layer inoumbwa kuti ibvise mabubble emhepo uye kuve nechokwadi chekupinda kwakanaka kweresin.
● Spray-Up: Fiberglass uye resinvanopfapfaidzwa muforoma vachishandisa midziyo yakasarudzika. Iyi nzira inokurumidza uye inokodzera zvikamu zvakakura asi inogona kusapa yakakwira chaiyo sekugadzika kwemaoko.
● ResinInfusion: Munzira iyi, jira refiberglass rakaoma rinoiswa muforoma, uye resin inopinzwa pasi pekumanikidzwa kwevacuum, kuve nechokwadi chekugovera resin yakakwana uye kushoma voids.
4.Kurapa
● Kurapa Kupisa Kwemukamuri:Theresininorapa pane ambient tembiricha. Iyi nzira iri nyore asi inogona kutora nguva yakareba uye inowanzo shandiswa kuzvikamu zvidiki kusvika pakati nepakati.
● Kurapa Kupisa: Iyo mold inoiswa muovheni kana autoclave kuti ikurumidze kurapa. Iyi nzira inopa kutonga zviri nani pamusoro pezvinhu zvekupedzisira zvechigadzirwa uye inoshandiswa pakushanda kwepamusoro-soro.
5. Demolding
Kamwe iyoresinyakapora zvakakwana, chikamu chinobviswa kubva muforoma. Iyo nzira yekudzikisa inofanirwa kubatwa nemazvo kudzivirira kukuvadza chikamu kana mold.
6. Kupedza
● Kucheka uye Kucheka: Yakawandisa zvinhu inochekwa, uye mipendero inopedzwa kuti iwane zviyero uye chitarisiko chaunoda.
● Kuchekerera jecha uye kuchenesa: Pamusoro pechikamu chacho chine jecha uye chakapukutwa kuti chigadzirise kupera kwepamusoro uye aesthetics.
● Kupenda kana Kupfekwa: Mamwe machira kana pendi anogona kuiswa kuti awedzere kusimba, kuchengetedzwa kweUV, kana aesthetics.
Mhando dzeFiberglass Molding Maitiro
Vhura Mold Maitiro:
● Kuisa Maoko: Manual kushandiswa kwefiberglass uyeresin, yakakodzera kune yakaderera kusvika pakati mavhoriyamu ekugadzirwa.
● Spray-Up: Fiberglassuyeresindzinopfapfaidzwa muforoma yakashama, yakakodzera mativi makuru.
Yakavharwa Mold Maitiro:
● Resin Transfer Molding (RTM): Fiberglassinoiswa mugomba, uye resin inobayiwa pasi pekumanikidzwa. Iyi nzira inogadzira zvikamu zvemhando yepamusoro zvine kupedzisa kwepamusoro pamativi ese.
● Vacuum Infusion: Dryfiberglassinoiswa muforoma, uyeresininosiiwa pasi pevacuum. Iyi nzira inozivikanwa nekugadzira zvidimbu zvisingaremi uye zvakasimba zvine zvibodzwa zvishoma.
● Kuumba Mushonga: Pre-formedfiberglass matsanoiswa muforoma, uye resin inowedzerwa mold isati yavharwa uye inopisa kurapa chikamu chiri pasi pekumanikidzwa.
Zvishandiso zveFiberglass Molding
● Zvemotokari: Mapanera emuviri, mabumpers, dashboards, uye zvimwe zvinhu.
● Muchadenga: Yakareruka zvimiro zvikamu, fairings, uye mukati mapaneru.
● Marine: Hulls, decks, uye superstructures yemabhoti uye yachts.
● Kuvaka: Denga, kupfekedza, uye zvimiro zvemukati.
● Zvinhu Zvevatengi: Midziyo yemitambo, fenicha, uye zvikamu zvetsika.
Fiberglass Storage Tangi
Zvakanakira uye Zvakaipa zveFiberglass Molding
Zvakanakira:
● Simba uye Kugara kwenguva refu: Zvikamu zveFiberglass zvine simba, zvisingaremi, uye zvinoshingirira mukuora uye kukanganisa.
● Zvimiro Zvakaoma: Inokwanisa kugadzira maumbirwo akaomarara uye akaomarara anonetsa kuwana nezvimwe zvinhu.
● Kugadzirisa: Fiberglass zvikamu zvinogona kugadziridzwa kune chaiyo zvinodiwa, zvinosanganisira kusiyanisa ukobvu uye faibha maitiro.
● Dzinodhura: Inokodzera zvese zvakaderera uye zvakakwirira-vhoriyamu kugadzirwa, ichipa chiyero pakati pekuita uye mutengo.
Isu tinopa huwandu hwakawanda hwezvigadzirwa zvefiberglass molding process sengefiberglass roving/fiberglass machira/fiberglass mat/resin/cobalt etc.
Zvigadzirwa zvedu
Bata isu kuti uwane ruzivo rwechigadzirwa.
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Nguva yekutumira: Jun-24-2024